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Precision Manufacturing with Lab Course

Module name (EN):
Name of module in study programme. It should be precise and clear.
Precision Manufacturing with Lab Course
Degree programme:
Study Programme with validity of corresponding study regulations containing this module.
Mechatronics and Sensor Technology, Bachelor, ASPO 01.10.2005
Module code: MST404
Hours per semester week / Teaching method:
The count of hours per week is a combination of lecture (V for German Vorlesung), exercise (U for Übung), practice (P) oder project (PA). For example a course of the form 2V+2U has 2 hours of lecture and 2 hours of exercise per week.
4V (4 hours per week)
ECTS credits:
European Credit Transfer System. Points for successful completion of a course. Each ECTS point represents a workload of 30 hours.
4
Semester: 4
Mandatory course: yes
Language of instruction:
German
Assessment:
Written exam

[updated 04.08.2012]
Applicability / Curricular relevance:
All study programs (with year of the version of study regulations) containing the course.

MST404 Mechatronics and Sensor Technology, Bachelor, ASPO 01.10.2005 , semester 4, mandatory course
Workload:
Workload of student for successfully completing the course. Each ECTS credit represents 30 working hours. These are the combined effort of face-to-face time, post-processing the subject of the lecture, exercises and preparation for the exam.

The total workload is distributed on the semester (01.04.-30.09. during the summer term, 01.10.-31.03. during the winter term).
60 class hours (= 45 clock hours) over a 15-week period.
The total student study time is 120 hours (equivalent to 4 ECTS credits).
There are therefore 75 hours available for class preparation and follow-up work and exam preparation.
Recommended prerequisites (modules):
MST105 Fundamentals of Engineering Design
MST306 CAD in Mechanical Engineering


[updated 04.08.2012]
Recommended as prerequisite for:
Module coordinator:
Prof. Dr.-Ing. Dieter Arendes
Lecturer: Prof. Dr.-Ing. Dieter Arendes

[updated 01.10.2005]
Learning outcomes:
After completing this course, students will have learned the most important manufacturing techniques as specified in the DIN 8580 standard. They will be able to distinguish these techniques by their technological features (e.g. operating principles, process parameters, tool systems) and by their areas of use (process/production limitations, materials, cost-efficiency).

[updated 04.08.2012]
Module content:
1.     Overview and course structure
2.     Primary shaping methods used in manufacturing
       Casting: Processes, materials and design rules for cast components
       Sintering
3.     Forming techniques used in manufacturing
       Overview and introduction to material plasticity
3.1    Forming sheet and plate metals: Bending, deep drawing, pressing
3.2    Massive forming: Hot and cold extrusion, rolling
4.     Separating techniques used in manufacture
4.1    Shearing, thermal separation and material removal
4.2    Stock removal with a geometrically defined cutting tool (lathing,  
       milling,  drilling)
4.3    Stock removal with a geometrically undefined cutting tool (grinding)
5.     Joining techniques
5.1    Soldering (brazing and soft soldering)
5.2    Compression welding and fusion welding techniques               
       (e.g. resistance welding, TIG welding, MIG/MAG welding, laser welding)
5.3    Adhesive bonding
6.     Demonstration of CNC turning and milling operations

[updated 04.08.2012]
Teaching methods/Media:
Lectures and practical exercises on CNC lathes and milling machines

[updated 04.08.2012]
Recommended or required reading:
- A. H. Fritz , G. Schulze, Fertigungstechnik, VDI-Verlag 1989
- H.J. Warnecke, E. Westkäper; Einführung in die Fertigungstechnik; Teubner 1998
- Tabellenbuch Metall und Werkstofftechnik für Metallberufe, Verlag Europa-
  Lehrmittel
- K. Weinert, Spanende Fertigung, Vulkan Verlag Essen, 1997
- W. Müller, J.-U. Müller, Löttechnik, Fachbuchreihe Schweißtechnik, DVS-Verlag
  1995
- Fachbuchreihe Schweißtechnik, DVS-Verlag, R. Killing, Teil I,
  Lichtbogenschweißverfahren;
- D. Böhme, F.-D. Hermann, Teil II, (Autogenverfahren, Thermisches Schneiden,
  Elektronen-/Laserstrahlschweißen, Reib-, Ultraschall- und Diffusionsschweißen)
- Widerstandsschweißtechnik aus der Reihe Bibliothek der Technik, Verlag
  Moderne Industrie

[updated 04.08.2012]
 
[Tue Apr 23 16:23:59 CEST 2024, CKEY=gfein, BKEY=mst, CID=MST404, LANGUAGE=en, DATE=23.04.2024]